CA1037138A - Contactless linear rotary potentiometer - Google Patents

Contactless linear rotary potentiometer

Info

Publication number
CA1037138A
CA1037138A CA248,623A CA248623A CA1037138A CA 1037138 A CA1037138 A CA 1037138A CA 248623 A CA248623 A CA 248623A CA 1037138 A CA1037138 A CA 1037138A
Authority
CA
Canada
Prior art keywords
permanent magnet
sensing elements
rotation
potentiometer
contactless potentiometer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA248,623A
Other languages
French (fr)
Inventor
Edward F. Sidor
Frank B. Desio
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Illinois Tool Works Inc
Original Assignee
Illinois Tool Works Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Illinois Tool Works Inc filed Critical Illinois Tool Works Inc
Application granted granted Critical
Publication of CA1037138A publication Critical patent/CA1037138A/en
Expired legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C10/00Adjustable resistors
    • H01C10/10Adjustable resistors adjustable by mechanical pressure or force
    • H01C10/103Adjustable resistors adjustable by mechanical pressure or force by using means responding to magnetic or electric fields, e.g. by addition of magnetisable or piezoelectric particles to the resistive material, or by an electromagnetic actuator
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N50/00Galvanomagnetic devices
    • H10N50/10Magnetoresistive devices

Abstract

CONTACTLESS LINEAR ROTARY POTENTIOMETER

Abstract of the Disclosure A contactless potentiometer which has a linear output characteristic is constructed with a pair of elongated, hollow cylindrical tubes which are made of magnetically saturable material and are aligned so that their axes form an angle less than 180°, with both of said tubes having at least one conductive wire coupled therewith which is interconnected with the wire that is coupled with the other tube, and a moveable magnet which is formed as a segment of a circle with a pair of straight sides that move adjacent to said tubes so that the total volume of said tubes that is magnetically saturated remains substantially constant while the inductance ratio of the tubes varies.

Description

1037~38 CONTACTLESS LINEAR ROTARY POTENTIOMETER
:
Background of the Invention r Various contactless rotary potentiometers have been proposed for providing a linear output response. Contactless potentiometers, of course, are advantageous over resistive type potentiometers because they have a considerably longer lifetime. Although contactless potentiometers which utilize a rotating permanent magnet section and a sensing element were previously known, these proved to have several decided disadvantages; the major disadvantage of such prior devices being that they generally required that the magnet of the sensing element, or both, be formed with a special pre-calculated shape in order to obtain the desired linearity.
L
This obviously made these potentiometers relatively costly to produce, and in addition the shapes required could result in unduly increasing the size of the potentiometers. Examples r of such devices are shown in U.S. patent No. 3,335,384, issued August 8, 1967 to Herbert Weiss, and in United States Patent No. 3,958,203 issued May 18, 1976 in the name of Victor M.
Bernin, and assigned to the Assignee of the present invention.
The design of the present invention provides excellent linearity in a contactless potentiometer by using cylindrical or rectangular sensing elements and a rotatable permanent magnet segment, which may be merely a segment of a circle with ., '~ I

.

--~0*7.1~8 ' relatively straight sides that pass over said sensing elements and intersect the longitudinal axes of the sensing elements.
Thus, the cost of construction of the potentiometer is relatively low. Furthermore, the size of the potentiometer is also maintained relatively small due to the fact that the sensing elements are aligned at an angle and are not spaced in line with each other, as has been proposed for prior contactless potentiometers.
The invention in its broader aspects comprehends F
a rotary contactless potentiometer having first and second elongated sensing elements, each of which have a substantially straight longitudinal axis and are shaped to form a rectangular t projection in a plane. The sensing elements are positioned ! so that the elongated axis intersect to form a first angle .
which is less than 180. At least one permanent magnet is positioned adjacent the sensing elements. Rotation means are coupled to the permanent magnet to provide for the rotation thereof and limit means are constructed to limit the range of rotation of the permanent magnet by the rotation means relative to the sensing elements. The permanent magnet is shaped to have first and second substantially straight sides each of which passes adjacent one of the rectangular projections so as to intersect the associated lcngitudinal axis of the sensing elements, the sides lying along lines that intersect to form a second angle that faces the first
- 2 -~037~38 angle and is less than 180 and is further limited so that neither of the sides can pass beyond the outer edges of the respective projection adjacent the side over the limited range of-rotation of the permanent magnet that is allowed by the limit means. The total area of the projections that are positioned adjacent the permanent magnet is substantially constant regardless of the relative position of the permanent magnet and the sensing elements within the limited range of rotation.
Other notable advantages of the disclosed contactless potentiometer embodiment are that it is highly resistant to shocks and vibrations, which resistive potentiometers are not, and that it is capable of operating s up tQ tempe~atures as high as 200C.

Description of the Drawing The present invention is described herein by reference to the drawings in which:

Fig. 1 is an exploded perspective view of the potentiometer of the invention; and . 1.
Fig. 2 is a diagram which illustrates the relation-ship of the shape of the rotatable permanent magnet and the sens~ng elements, .
., ' ,. ' ' '~

Case 2822 ..

1037~38 .
Technical Description of the Invention The described embodiment of the present invention is shown in the exploded perspective drawing of Fig. 1. - The potentiometer 10 is formed of an upper housing member 12, which has a threaded 5 stem 14, a lower circular bushlng 16, and a lower housing member - 18, which has a closed bottom 20 and is open at the top 22.

A disc-shaped rotor 24 of electrically insulating material, ~-has a permanent magnet 26 inserted into it and the upstanding shaft 28 is secured to it so they may all rotate as a unit with the shaft.
10 The rotor 24 also has an elongated curved slot 30 in it, which is ¦ located diametrically opposite the permanent magnet 26 which serves `! to limit the number or degrees of rotation that the rotor 24 may undergo due to intéraction of the ends 32, 34 of the groove 30, and the upstanding post 36 which lS secured to the bottom 20 of the lower 15 housing member 18.
, -A disc-shaped spacer 38 of electrically insulating material , . ~ , , : :
is positioned below the rotor which has a hole 40 in it which receives .:
the post 36 and prevents the spacer 38 from rotating when the shaft 28 is turned. The spacer 38 also has a pair of elongated rectangular-20 shaped slots 42, 44 in it which are positioned on the same side of ~! the spacer as is the permanent magnet 26. The recesses, or slots, .j ,, ~, - 42, 44 receive the sensing elements 46, 48 therein. The sensing .
elements 46, 48 are preferably hollow, elongated cylindrical tubes , ., ., ; Case 2822 :

1037i38 that are made of ma.gnetically permeable material and have conductive sensing wires 50, 52 running respectively therethrough so as to form two inductive elements. The slots 42, 44 are preferably.deep . - enough so that when the elements 46, 48 are inserted into themthe 5 periphery of the elements lie wholly, within the surfaces 54, 56 so as to enable the lower face 58 of the magnet 26 to pass dlrectly over the slots 42, 44 without contacting the elements 46, 48..

.

The permanent magnet 26 is magnehzed so that its lower face 58 has one magnetic polarity while its upper face 60 has the 10 opposite magnetic polarity. If desired a second rotor (not shown) may be employed below the spacer 38 with a second magnet inserted mto it, and with the second rotor also being secured to the shaft 28 to pFovide a better magnetic field distribution, but at an added cost.

The potentiometer 10 is assembled by positioning the lower .
15 surface 56 of the spacer 38 on the bottom 20 of the lower housing member 18, and then placing the rotor .24 on the top surface 54 of the spacer 38. The upper housing member 12 is positioned over the lower housing member 18 so that the bushing 16 is inserted in the lower housing member 18 to restrict vertical movement of the rotor 24 20 and the spacer 38, and the lower surface. 76 of the disc-shaped cover portion 78 of the upper housing member 12 rests on the surface 78 of the lower housi_ member 18.

_ 5 _ ' Case 2822 .

1037i~}8 While it is preferred that the elements 46, 48 be constructed as described, it is apparent that the elements do not have t~ be in the form of a hbllow cylindrical tube and may ultimately assume other forms including a solid cylindrical shape, or a solid or hollow 5 rectangular shape, all of whlch are easily produced, and which form a substantially rectangular projection in the plane parallel to the surfaces 54, 56 of the spacer 38, as shown in Fig. 2, In addition, while a magnetically saturable ferrite material is preferred for the sensing elements it is apparent that they may comprise various 10 other types of elements Including Hall-effect, magnet resistive, GalvaDo-magnetic semiconductor, transformer coupled (which can be achieved with the disclosed embodiment merely by adding an :
additional current carrying conductive wire through each of the elements 46, 48 to act as a drive wire, with the wires 50, 52 still 15 assurning the function of sense wires, and wound coil devices;
providing the selected device is capable of being incrementally -. ~
affected so as to produce an output signal that varies in direct cor-respondence with the rotation of an adjacent permanent magnet which j., has two substantially straight sides, such as the magnet 26 of the 20 Figs. 1 and 2 which is formed as a segment of a circle.

i : .
Fig. 2 shows the relationship between the shape of the elon-.
gated cylindrical or rectangular shaped elements 46, 48 and the perma-nent magnet 26. The most convenient way in which the magnet 26 may be formed is as a segment of a circle, as shown in Fig. 2, ~', . ' ' .

' Case 2$ Z2 .

although the shape of the current outer edge 82 and the straight inner edge 84 is not of importance with respect to the operatiorl of the poten-tiometer as long as they extend beyond the tubes 46, 48 The sides 78, 80 of the magnet Z6 should, however, be substantially straight to 5 provide the desired linearity. The angle A that is made by the sides 78, 80, extended as shown in Fig 2, faces the angle B which is less than 180 and is formed by the intersection of the longitudinal axes 83, 85 respectively of the eleménts 46, 48, as shown in Fig. 2.
The angle A is less than 180 and is further limited so that the sldes 78 cannot~ pass beyond the edges 86, 88 of the tube 46, or the side 80 cannot pass beyond the edges 90, 92 of the tube 48, over the full range of rotation of the magnet 26 that is allowed by the slot 30 and the post 36. The edges 98, 100 of the tubes 46, 48, respectively, are positiDned so they almost touch each other in order to allow the longitudinal axes 83, 85 of the tubes 46, 48 to form the angle B
within a minimal space. The sides 78, 80 of the magnet 26, thus, intersect the axes 83, 85 of the tubes 46, 48.
~ .
The magnitude of the ~^ngle A thus is formed by the elongated axes 83, 85 of the elements 46, 48 influences the size of the poten-20 tiometer and the allowable range of rotation of the rotor 24, as deter-mined by the extent of the slot 30. If the angle A is made smaller the size of the potentiometer 10 may be reduced somewhat, but the number of degrees of rotation of the rotor 24 that are allowable is also less.
If the angle B is made larger the number of degrees of rotation of the , Case 2822 1037~3B
.
rotor 24 may be increased, but the size of the potentiometer wiIl also be larger. An angle B of approximately 80 is acceptable to accommodate both size and rotation requirements for many appli-' cations, with approximately 30 of rotation of the rotor Z4 to either 5 side of the center line 0 being allowable in thls case, and with theangle A correspondingly being approximately 100.

In operation, the magnet 26 extends over the sensing elements 46, 48 so that the total volume of the sensing elements which is magnetically saturated (preferably BO that substantially complete 10 magnetic saturation occurs, whereby an increase in magnetlc iield strength will not produce-any substantial further decrease in induc-tion of the elements 46, 48) remains substantially constant. Thus, ~when the magnet 26 is poaitioned at its central position, as indicated by the dotted lines in Fig. 2, the volume of each of the elements 46, 15 ~ ~ 48 that is saturated will be approximately equal. When the magnet , .
26 is rotated to the position shown by the fu11 lines in Fig. 2 the decrease in the volume of the element 48 that is saturated, which is the portion labeled C in Fig. 2, will be approximately equal to the increase in the volume of the element 46 that is saturated, which is 20 the portion labeled D m Fig. 2. The sense wires 50 and 52 are con-nected at their ends 87, 89 which are in turn connected to the terminal 62. The ends 91, 93 which are connected to the terminals 64, 66 may be coupled into a conventional differential sensing circuit in order to - ' ' ' '' Case 2822 1037~3B ' provide a circuit that produces an output signal which is representa~
tive of the rotation of the magnet 26 about the center line O in either a'positive" or a 'tnegative" direction according to whether magnet 26 is undergoing clockwise or counter clockwise rotation, as indicated 5 by the double headed arrow 95 of Fig. 2.

-It will be apparent to those skilled in the art that a varletyof embodiments may be devised within the scope of the appended claims which will be obvious in view of the embodiment described herein, and that these are intended to be encompassed within the 10 scope ol the claimed inver~lion.

' - 9 - .

Claims (10)

    The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
  1. Claim 1. A rotary contactless potentiometer comprising first and second elongated sensing elements, each of which have a substantially straight longitudinal axis and are shaped to form a rectangular projection in a plane, said sensing elements being posi-tioned so that said elongated axis intersect to form a first angle which is less than 180°, at least one permanent magnet positioned adjacent said sensing elements, rotation means coupled to said per manent magnet to provide for the rotation thereof and limit means constructed to limit the range of rotation of said permanent magnet by said rotation means relative to said sensing elements, said permanent magnet being shaped to have first and second substantially straight sides each of which passes adjacent one of said rectangular projections so as to intersect the associated longitudinal axis of .
    said sensing elements, said sides lying along lines that intersect to form a second angle that faces said first angle and is less than 180°
    and is further limited so that neither. of said sides can pass beyond the outer edges of the respective projection adjacent said side over the limited range of rotation of said permanent magnet that is a owed by said limit means, and so that the total area of said projections that are positioned adjacent said permanent magnet is substantially constant regardless of the relative position of said permanent magnet and said sensing elements within said limited range of rotation.
  2. Claim 2. A rotary contactless potentiometer as claimed in Claim 1, wherein each of said sensing elements comprise a hollow cylindrical shaped tube made of a magnetically saturable material and a sense wire that is coupled to said tube.
  3. Claim 3. A rotary contactless potentiometer as claimed in Claim 1 wherein said permanent magnet is formed so that said sides and an outer edge of said permanent magnet, which extends beyond said sensing elements, correspond in shape to a segment of a circle.
  4. Claim 4. A rotary contactless potentiometer as claimed in Claim 3 wherein each of said sensing elements comprise a hollow cylindrical shaped tube made of a magnet-ically saturable material and a sense wire that is coupled to said tube.
  5. Claim 5. A rotary contactless potentiometer as claimed in Claim 1 comprising a turning shaft, a disc-shaped spacer made of electrically insulating material and provided with first and second generally rectangular shaped slots which are aligned to substantially correspond to said rectangular shaped projections so that each of said slots receives one of said sensing elements therein, a disc-shaped rotor made of electrically insulating material which carries said permanent magnet adjacent said spacer, said turning shaft being affixed to said rotor and coupling means for receiving said spacer at a fix-ed location and for allowing said rotor to move rotably relative thereto over said limited range of rotation upon the applicat-ion of a torque to said shaft.
  6. Claim 6. A rotary contactless potentiometer as claimed in Claim 5, wherein each of said sensing elements comprise a hollow cylindrical shaped tube made of a magnetically saturable material and a sense wire that is coupled to said tube.
  7. Claim 7. A rotary contactless potentiometer as claimed in Claim 6 wherein said permanent magnet is formed so that said sides and an outer edge of said permanent magnet, which extends beyond said sensing elements, correspond in shape to a segment of a circle.
  8. Claim 8. A rotary contactless potentiometer as claimed in Claim 1 comprising a housing, coupling means comprising a post secured to said housing and a spacer having an operative hole therethrough which is slightly larger than the size of said post and which receives said post and prevents said spacer from moving relative to said post and said rotor has an elongated curved slot therethrough which receives said post and allows said rotor to rotate over said limited range of rotation relative to said post.
  9. Claim 9. A rotary contactless potentiometer as claimed in Claim 8 wherein each of said sensing elements comprise a hollow cylindrical shaped tube made of a magnet-ically saturable material and a sense wire that is coupled to said tube.
  10. Claim 10. A rotary contactless potentiometer as claimed in Claim 9 wherein said permanent magnet is formed so that said sides and an outer edge of said permanent magnet, which extends beyond said sensing elements, define a permanent magnet in the shape of a segment of a circle.
CA248,623A 1975-11-24 1976-03-24 Contactless linear rotary potentiometer Expired CA1037138A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US05/634,807 US3988710A (en) 1975-11-24 1975-11-24 Contactless linear rotary potentiometer

Publications (1)

Publication Number Publication Date
CA1037138A true CA1037138A (en) 1978-08-22

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ID=24545251

Family Applications (1)

Application Number Title Priority Date Filing Date
CA248,623A Expired CA1037138A (en) 1975-11-24 1976-03-24 Contactless linear rotary potentiometer

Country Status (3)

Country Link
US (1) US3988710A (en)
CA (1) CA1037138A (en)
DE (1) DE2639094C3 (en)

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Also Published As

Publication number Publication date
DE2639094B2 (en) 1979-06-13
US3988710A (en) 1976-10-26
DE2639094A1 (en) 1977-05-26
DE2639094C3 (en) 1980-02-14

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